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Stuska dyno setup

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(@swmotorsport)
Posts: 15
Member
Topic starter
 

Hi

I am just setting up an engine dyno cell using a Stuska absorber and planning to use yourdyno for load control and data acquisition.

I contacted Stuska and sent them a pic of the absorber enquiring about the hp rating, they came back with a range of 650 to 850 depending on the year of manufacture. I have acquired a couple of pumps that should supply enough water to run the brake at around 750 hp if the brake is capable of it.

The first issue I have is load cell size, I tune a variety of engines from around 50 bhp upwards but would like to be able to use the dyno to its max potential if the opportunity arises.

The torque arm on the dyno has 2 positions for the load cell to mount one at around 160 mm c to c and the other at around 325mm c to c. I used the calculator to work out the load cell size which comes out at about 300kg on the longer mounting position.

my main concern is that when I am tuning the smaller engines that the resolution of a large load cell will not be good enough for the small engines, I wondered if anybody has experience in this and if there was any merit in moving the load cell from position to position depending on the expected power of the engine?

 

The other question is regarding a load control valve, I want to use the stepper motor output to control the load, is there a suitable valve commercially available at a sensible cost ?

 

I would be grateful for any advice on these issues

 

regards

 

Steve


 
Posted : 10/11/2020 2:47 pm
(@nsmve)
Posts: 16
Member Customer
 

sm valve video 


 
Posted : 15/12/2020 12:26 pm
(@nsmve)
Posts: 16
Member Customer
 

@swmotorsport my friend this valve have 9 turns ..response is good quick and hard torque steeper motor is more than enough for a water brake


 
Posted : 15/12/2020 12:18 pm
(@swmotorsport)
Posts: 15
Member
Topic starter
 

Thanks for the info and pictures, that looks like a realy simple solution.

Do you know how many turns the valve is open to closed ? I wasn't sure the respose time would be quick enough with the stepper directly coupled to the valve

Regards

 

Steve


 
Posted : 15/12/2020 9:30 am
(@james-meyers)
Posts: 57
Member
 

@nsmve That is the exact valve that I am using and the same stepper motor.  I still haven't dug mine back out of the corner to test the new speed sensor setup.  Between Christmas and New Year's I should have some time to do so.  Looking forward to see how your's works for you.


 
Posted : 15/12/2020 12:36 am
(@dave78)
Posts: 13
Member
 

I have made a linear valve from a globe valve by modifying the valve disc.

Considering the relationship between flow rate and cross-sectional area (Formula Q=AV), the curve profile of the new valve disc was drawn in CAD by finding the equation of the curve and then getting it manufactured by a CNC lathe. 

Found to be a cost-effective alternative to using the L&S and is working well with my setup.

Attached is a photo of the initial valve disc and the new disc.

 


 
Posted : 15/12/2020 12:14 am
(@nsmve)
Posts: 16
Member Customer
 

LOAD VALVE


 
Posted : 14/12/2020 1:19 am
(@nsmve)
Posts: 16
Member Customer
 

LOAD VALVE


 
Posted : 14/12/2020 1:19 am
(@nsmve)
Posts: 16
Member Customer
 

LOAD VALVE


 
Posted : 14/12/2020 1:18 am
(@nsmve)
Posts: 16
Member Customer
 

VALVE L 


 
Posted : 14/12/2020 12:38 am
(@nsmve)
Posts: 16
Member Customer
 

VALVE L


 
Posted : 14/12/2020 12:37 am
(@nsmve)
Posts: 16
Member Customer
 

MORE VALVE 


 
Posted : 14/12/2020 12:35 am
(@nsmve)
Posts: 16
Member Customer
 

valve L 


 
Posted : 14/12/2020 12:34 am
(@nsmve)
Posts: 16
Member Customer
 

valve L more 


 
Posted : 14/12/2020 12:33 am
(@nsmve)
Posts: 16
Member Customer
 

valve load 


 
Posted : 14/12/2020 12:32 am
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